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Summary of Contents for Iseki SFH240

• Page 1 I S E K I F R O N T M O W E R S MODELS: SFH240 SFH220 SCMA48F SCMA54F SMM54F SBC550FL SBC550FH..

• Page 2: Introduction

  INTRODUCTION INTRODUCTION Thank you very much for purchasing an ISEKI front mower. This operator's manual provides the information necessary for operating and maintaining your front mower safely and properly. The contents are mainly composed of the following two items: SAFETY INSTRUCTION: Essential items which you should observe while operating the front mower.

• Page 3: Table Of Contents

  ABBREVIATION LIST .....4. FENDER (RIGHT) PANEL ...UNIVERSAL SYMBOLS ..... 4.1. LIFT LEVER ...... 4.2. SIDE PTO LEVER (SFH240) ..1. FOR SAFE OPERATION ....4.3. CENTER PTO LEVER ...1. HOW TO BE A SAFE OPERATOR ..5. FENDER (LEFT) PANEL ....

• Page 4: Table Of Contents

  5. SCMA54F,48F STORING THE MOWER ... 103 32. FUSES AND WIRING ....33. HYDRAULIC SYSTEM PARTS ... 6. SCMA54F,48F TROUBLESHOOTING ..104 34. SAFETY SWITCHES (SFH240) ..35. SAFETY SWITCHES (SFH220) ..7. SMM54 INSPECTION AND MAINTENANCE OF 36. FILLING DIAGRAM ....

• Page 5: Abbreviation List

  SFH220,240 ABBREVIATION LIST Abbreviations Definitions Power Take Off RH / LH Right - hand and Left - hand sides are determined by facing in the direction of forward travel ROPS Roll - Over Protective Structure Revolutions Per Minute SCMA Center Collecting Mower Multing Mower Side Discharge Mower UNIVERSAL SYMBOLS..

• Page 6: For Safe Operation

  CHAPTER 1. FOR SAFE OPERATION CHAPTER 1. FOR SAFE OPERATION DANGER : Failure to observe the following safety instructions can result in serious injury or death. As the owner or operator of the front mower, you are responsible for preventing accidents or injuries. HOW TO BE A SAFE OPERATOR 1.1.

• Page 7: Before Starting The Front Mower

  SFH220,240 1.9. Inspect the front mower periodically. If not, this may not only shorten the front mower's service life but also make safe and efficient operation impossible. 1.10. Never use the front mower out of normal usage even if it is not mentioned at this operation manual.
• Page 8 CHAPTER 1. FOR SAFE OPERATION 2.11. Become familiar with the operation, particularly, the stopping of the front mower. You should be skilful enough to be able to stop the front mower at will. 2.12. Use only attachments and accessories approved by the manufacturer and install and operate them as directed.

• Page 9: Operation Of The Front Mower

  SFH220,240 OPERATION OF THE FRONT MOWER 3.1. When the lawnmower is running, stay away from the discharge opening, the cutting unit(s), and all moving parts. 3.2. During operation, never allow anyone, especially children, and animals to be in the vicinity of the front mower.
• Page 10 CHAPTER 1. FOR SAFE OPERATION 3.11. Never operate the front mower in terrain where there are ditches, holes, or steps easy to collapse. In such a place, the front mower could turn over or fall. 3.12. Before making access to moving parts, stop the engine, and keep your hands, feet, clothing, accessories and etc.
• Page 11 SFH220,240 3.24. When driving over a levee or step, stop the mower blades, lift up the mower deck, and move the front mower straight to the levee and make it climb over slowly. Avoid climbing over a levee too high, or the front mower may fall sideways or turn over.

• Page 12: Operation On A Slope

  CHAPTER 1. FOR SAFE OPERATION OPERATION ON A SLOPE DANGER : Slopes are a major factor related to accidents with front mowers, resulting in severe injuries. We cannot recomended the front mower with mower deck be oparated on a slope. All slopes require extra caution;..

• Page 13: Driving On Public Roads

  SFH220,240 4.5. Never perform mowing operation on wet grass. 4.6. Be sure to shift the 4WD lever to the 4WD position (SFH240). 4.7. Never use the cruise control during mowing operation (SFH240F-B). 4.8. Avoid sudden starting and stopping. 4.9. Mow up and down a slope; do not mow across it.

• Page 14: Loading Onto Or Unloading From Atruck

  CHAPTER 1. FOR SAFE OPERATION LOADING ONTO OR UNLOADING FROM A TRUCK 6.1. When loading the front mower onto a truck, turn off the truck's engine, apply the parking brakes to the truck, and chock the wheels to avoid unexpected moving of the truck or trailer. 6.2.

• Page 15: When Filling With Fuel

  SFH220,240 WHEN FILLING WITH FUEL DANGER : Fuel is highly flammable and explosive. Take the following precautions. 7.1. Do not add or drain fuel indoors, while smoking, or near a source of flame. 7.2. Do not remove the fuel tank cap or add fuel to the tank while the engine is running or hot.

• Page 16: Inspection And Maintenance

  CHAPTER 1. FOR SAFE OPERATION 8.2. Shift the side PTO lever and the center PTO lever to the OFF position (N). 8.3. Make sure that the PTO shaft and mower blades stop completely. 8.4. The drive shaft should be mounted or dismounted at the front mower deck side.
• Page 17 SFH220,240 9.10. While adjusting the front mower, keep your fingers away from all pinch points. 9.11. When servicing the front mower, use proper tools. Using makeshift tools may lead to injuries or poor service, which may result in unexpected accidents during operation. 9.12.
• Page 18 8668-306-011-00 I 8668C Damaged or worn parts should be replaced 8668-306-012-00 I 8668D with ISEKI genuine spare parts. Unauthorized SCMA54F parts may cause breakdown of the front mower, 8668-306-001-00 I 8668A accidents, and ISEKI warranty to expire.

• Page 19: Maintenance Of The Electric System

  SFH220,240 10. MAINTENANCE OF THE ELECTRIC SYSTEM 10.1. TO MAINTAIN ELECTRIC WIRING When servicing the electric wiring, stop the engine without fail. Otherwise your hands or clothes may be caught in or sandwiched between rotating parts. Before manipulating electric parts, be sure to disconnect the earth battery cable (-), or you may get an electric shock or be injured by sparks.

• Page 20: Tires And Wheels

  CHAPTER 1. FOR SAFE OPERATION 11. TIRES AND WHEELS 11.1. Be sure to keep tire pressures at the levels specified in this manual. Excessively high tire pressure may result in explosion, which may lead to physical accidents. 11.2. If a cut is found in a tire and the cut reaches the cords, do not use it.
• Page 21 SFH220,240 13.2. Lower the cutting unit(s) when you store the front mower, unless you lock the cutting unit(s) into position. 13.3 Allow the engine to cool before storing the front mower in any enclosure. 13.4. Before storing the front mower for a long period of time, disconnect the battery cables to prevent them, in case they are gnawn by rats, from causing a short circuit, which may lead to a fire.

• Page 22: Caution Labels & Their Positions

  CHAPTER 1. FOR SAFE OPERATION 14. CAUTION LABELS & THEIR POSITIONS The following labels are stuck on the front mower and mower deck. You should of course read the caution instructions in the manual. But never fail to read the labels on the front mower as well. Their respective code numbers are also mentioned below, so order them from your dealer if any of them are lost or damaged.
• Page 23 SFH220,240 (1) Caution label (Code No. 1689-906-003-0) WARNING: BEFORE OPERATION Read the safety and operating instructions in the operation manual before operating the front mower. WARNING: BEFORE SERVICING Read the technical instructions in the operation manual before servicing the front mower. Remove the starter key before servicing.
• Page 24 CHAPTER 1. FOR SAFE OPERATION C. WARNING: KEEP OUT OF REACH OF CHILDREN D. WARINIG: RISK OF BURNS Battery electrolyte (sulphuric acid) may cause burns. Avoid contact with skin or clothing. In case of an accident, flush attected part immediately with plenty of water.
• Page 25 SFH220,240 (8) Belt warning label (Code No. 1674-904-008-0) WARNING: RISK OF ENTANGLEMENT Stay clear of the belt while it is running.
• Page 26 CHAPTER 1. FOR SAFE OPERATION (9) Starter warning label (Code No. 1705-902-007-0) DANGER: RISK OF ELECTRIC SHOCK Start the engine only from the seat using the key. (10) Radiator warning label (Code No. 1705-902-008-0) WARNING: HIGH PRESSURE STEAM AND HOT WATER Never remove the radiator cap during or just after operation.
• Page 27 SFH220,240 (Only for F type) COVER (JOINT) 8658-101-065-0 COVER/JOINT (1) Danger label (2) Hot-part warning lable (Code No. 2500-901-014-3) (Code No. 8595-901-007-0) WARNING: RISK OF INJURY WARNING: HOT SURFACES, RISK OF BURNS ON Stay clear of the mower blades while the engine is HANDS AND FINGERS running.
• Page 28 CHAPTER 1. FOR SAFE OPERATION (3) PTO label (6) Discharge label (Code No. 8654-901-002-0) (Code No. 8595-901-005-0) WARNING: RISK OF ENTANGLEMENT WARNING: RISK OF INJURY Stay clear of the PTO shaft while the engine is running. Stay away of the discharge opening of the mower deck because stones or other hard objects ejectde from the (4) Belt warning lable mower may hit you.
• Page 29 SFH220,240 On the collector High dump collector (1) Link caution label (4) Door caution label (Code No. 8664-905-003-0) (Code No. 8664-955-001-0) WARNING: RISK OF CRUSHING Stay clear of the container rear frame while the close of WARNING: RISK OF CRUSHING the rear door.
• Page 30 CHAPTER 1. FOR SAFE OPERATION On the collector Low dump collector (1) Link caution label (3) Door caution label (Code No. 8664-905-003-0) (Code No. 8664-955-001-0) WARNING: RISK OF CRUSHING Stay clear of the container rear frame while the close of WARNING: RISK OF CRUSHING the rear door.

• Page 31: Warranty And After-sale Care

  SFH220,240 CHAPTER 2. WARRANTY AND AFTER-SALE CARE WARRANTY On the warranty of this front mower and mower deck, refer to the warranty policy attached. AFTER-SALE CARE As for breakdown or question about the front mower and mower deck, consult with your dealers identifying the model and serial number of your front mower.

• Page 32: Specifications

  CHAPTER 3. SPECIFICATIONS CHAPTER 3. SPECIFICATIONS Model SFH240F-B SFH240F SFH220T Overall length (mm) 2330 Overall width (mm) 1195 Overall height (mm) 1450 (steering) Dimentions Front (mm) of machine Tread Rear (mm) Wheel base (mm) 1110 Weight (Except for local seats) (kg) 674 (G type+3) 704 (G type+3)
• Page 33 SFH220,240..

• Page 34: Front Mower Section

  ISEKI FRONT MOWERS FRONT MOWER SECTION..

• Page 36: Name Of Major Components

  CHAPTER 4. NAME OF MAJOR COMPONENTS CHAPTER 4. NAME OF MAJOR COMPONENTS FIG. 24 (1) Lift lever (11) Parking brake lever (Except G type) (2) Cruise control lever (12) Tilt lock lever (3) Floor open ring (13) Auto / 4WD changeover lever (4) Dif-lock pedal (14) Control panel (5) Parking brake lever (G type)

• Page 37: Controls And Meters

  SFH220,240 CHAPTER 5. CONTROLS AND METERS CONTROL PANEL Except G type FIG. 25 G type FIG. 26 (1) Starter switch (5) Hazard switch (2) Work lamp switch (6) Monitor lamp array (3) Position switch (7) Fuel gauge (4) Combination switch (8) Hour meter..

• Page 38: Starter Switch

  CHAPTER 5. CONTROLS AND METERS 1.1. STARTER SWITCH G: Glow position: the engine is pre-heated. $: OFF position: the engine stops and all electric circuits are turned off. O: ON position: the key turns to this position after starting the engine and remains there during operation. c: START position: the starter motor is switched on.

• Page 39: Monitor Lamp Array

  SFH220,240 1.6. MONITOR LAMP ARRAY When the monitor lamp is lit, shift the PTO lever to the “OFF” (N) position, de- celerated the engine to idling, and wait : 4WD:The lamp lights up while 4WD lever is in the LOCK(PERM) position and turns off while it is in the until the lamp turns off.

• Page 40: Fuel Gauge

  CHAPTER 5. CONTROLS AND METERS 1.7. FUEL GAUGE The gauge indicates fuel level in the fuel tank when the main switch is in the ON(O) position. Empty Full NOTE: The gauge can not indicate an accurate fuel level when the front mower is on an incline. It takes a little time to indicate an accurate level after the front mower recovers its horizontal position.

• Page 41: Lever (4wd Lever) Sfh240fh

  SFH220,240 2.2. AUTO / 4WD CHANGEOVER LEVER (4WD LEVER) SFH240FH With this lever, 2WD/4WD automatic change-over and permanent 4WD is selectable. 4: 4WD PERM:Shift(push) the lever forward to engage permanent 4WD mode. 4WD AUT:Shift(pull) the lever rearward to engage AUTO 4WD mode. In AUTO 4WD mode, 2WD and 4WD is selected automatically during operation on a level ground, so the FIG.

• Page 42: Tilt Lock Lever

  CHAPTER 5. CONTROLS AND METERS 2.3. TILT LOCK LEVER The steering wheel column is tiltable to gain the optimum steering wheel position. To adjust the angles, pull up the tilt lock lever while holding the steering wheel with the other hand, and the lock is released. Select the most adequate angle within the four setting positions.

• Page 43: Master Brake Pedal

  SFH220,240 3.1. MASTER BRAKE PEDAL The front mower stops travelling by depressing this pedal. 3.2. HST FORWARD TRAVEL PEDAL Depress this pedal, and the front mower starts moving forward. Forward travelling speed is controlled only by depressing it: forward travel accelerates and decelerates by the extent the pedal is depressed.

• Page 44: Fender (right) Panel

  CHAPTER 5. CONTROLS AND METERS FENDER (RIGHT) PANEL SFH240F-B SFH240F/SFH220T 4.1. LIFT LEVER With this lever, the lift link(mower deck) is raised or lowered. d: DOWN: Shift the lever forward to this mark, the lift is lowered. The lever is held on the most lowest position.

• Page 45: Fender (left) Panel

  SFH220,240 FENDER (LEFT) PANNEL 5.1. CRUISE CONTROL LEVER (SFH240F-B) When this lever is shifted in the required position, the travelling speed is held there without operating the HST forward travel pedal. t: LOW: Shift the lever backward, cruising speed becomes slow. r: HIGH: Shift the lever forward, cruising speed becomes fast.

• Page 46: Safety Switches

  CHAPTER 5. CONTROLS AND METERS 6.2. C O L L E C T O R H Y D R A U L I C D U M P L E V E R (DOUBLE ACTING HYDRAULIC LEVER) This lever is used for dump the SBC550 collector when it is attached.

• Page 47: Pre-operational Routine Inspection

  SFH220,240 CHAPTER 6. PRE-OPERATIONAL ROUTINE INSPECTION It is essential for avoiding accidents or breakdown during operation to keep the front mower in good condition. The following pre-operational checks should be performed without fail before starting dailiy operation. WARNING: ・ Before inspection, be sure to park the front mower on a level and hard ground, stop the engine, lower the mower deck onto the ground, shift the side and center..

• Page 48: Operation

  CHAPTER 7. OPERATION CHAPTER 7. OPERATION BEFORE STARTING THE ENGINE CAUTION: ・Before starting the engine, be sure to carry out the pre-operation inspection in accordance with the periodical inspection table. ・Follow instructions given in ' I. FOR SAFE OPERATION. ' ・Observe instructions given on the caution labels on the front mower and mower deck.
• Page 49 SFH220,240 Shift the throttle lever to an intermediate speed position,that is, between the high speed and low speed positions(randt). Turn the key to the GLOW position( G ) and hold it there about five to ten seconds. IMPORTANT: Never keep on pre-heating more than 10 seconds, or the glow plugs may burn out.

• Page 50: Stopping The Engine

  CHAPTER 7. OPERATION STOPPING THE ENGINE Shift the throttle lever,1, to the low speed position( t ) to reduce engine speeds. Depress the master brake pedal,2, and apply the parking brake lever,3 or 4, securely. CAUTION:Park the front mower on level, hard ground and make sure that the parking brake lever are applied securely.

• Page 51: Travelling

  SFH220,240 TRAVELLING CAUTION: ・Before having become sufficiently familiar with the operation of the front mower, be sure to operate it in a place spacious and flat without obstacles and having an unobstructed view and confirm the functioning of each control. ・Check the place to mow for bumps, detches, mounds, steps, inclination, softness, water hole, etc.
• Page 52 CHAPTER 7. OPERATION Make sure that the parking brake knob,5, is released. (Except for G-type) Make sure that the parking brake lever,6, is released. Release the master brake pedal gradually. IMPORTANT: For your safety, before moving forward the front mower, check the conditions in front of and around the front mower.

• Page 53: Cruise Control (sfh240)

  SFH220,240 CRUISE CONTROL (SFH240F-B) a. How to set When a required speed is attained with the HST forward travel pedal, move the cruise control lever,1, from LOW speed position(t) to HIGH speed position(r) until the movement feels heavy and release the HST pedal, and then the attained travel speed is kept.

• Page 54: Mowing With Mulching Deck

  CHAPTER 7. OPERATION MOWING WITH MULCHING DECK CAUTION: ・Before moving the front mower into the working site, investigate the whole site and get rid of all obstacles such as stones, wood, empty tins, bottles, wires, etc for operation safety. ・Also investigate the site for pits, mounds, steps, slope angles, ground softness, water pools, etc to avoid turning over, falling down, and side-shifting.
• Page 55 SFH220,240 S h i f t t h e t h r o t t l e l e v e r t o t h e H I G H s p e e d position(r) to accelerate the engine. Release the master brake and push down the HST forward travel pedal slowly, and then the front mower starts travelling.
• Page 56 CHAPTER 7. OPERATION MOWING WITH SIDE DISCHARGE DECK CAUTION: ・ Before moving the front mower into the working site, investigate the whole site and get rid of all obstacles such as stones, wood, empty tins, bottles, wires, etc for operation safety. ・..
• Page 57 SFH220,240 S h i f t t h e t h r o t t l e l e v e r t o t h e H I G H s p e e d position(r) to accelerate the engine. Release the master brake and push down the HST forward travel pedal slowly, and then the front mower starts travelling.

• Page 58: Mowing And Collecting

  CHAPTER 7. OPERATION MOWING AND COLLECTING CAUTION: ・ Before moving the front mower into the working site, investigate the whole site and get rid of all obstacles such as stones, wood, empty tins, bottles, wires, etc for operation safety. ・ Also investigate the site for pits, mounds, steps, slope angles, ground softness, water pools, etc to avoid turning over, falling down, and side-shifting.
• Page 59 SFH220,240 S h i f t t h e t h r o t t l e l e v e r t o t h e H I G H s p e e d position(r) to accelerate the engine. Release the master brake and push down the HST forward travel pedal slowly, and then the front mower starts travelling.

• Page 60: Maintenance

  CHAPTER 8. MAINTENANCE CHAPTER 8. MAINTENANCE Concerning the machines equipped with collector, please lift up fully (high dump collector) or dump fully (low dump collector), and lock the lift cylinder, when you inspect the engine room or replenish a fuel. What are explained hereunder are the maintenance items which you can cope with.

• Page 61: Service Access

  SFH220,240 SERVICE ACCESS Opening / Closing hood To unlock the hood, pull the open/close lever,1, to forward. Open the hood by grasping and lifting up the front of the hood. WARNING: When opening / closing the hood, be sure to stop the engine and remove the starter key.

• Page 62: Engine Oil Level

  ・ The oil level should not exceed the upper limit. Excessive oil will cause engine trouble. ・ Use oil of the quality recommended by ISEKI or 10W- 30 CC grade of SAE classification or higher quality. FIG. 86 ・..

• Page 63: Transmission Oil Level

  SFH220,240 TRANSMISSION OIL LEVEL Inspection window,1, of oil level is located on the left side of the transmission case of the front mower. Park the machine on level ground. Oil level should be indicated in the window. And make sure that the level is between the upper and lower limits.

• Page 64: Rear Axle Oil Level

  CHAPTER 8. MAINTENANCE REAR AXLE OIL LEVEL Place the front mower on the flat ground and remove the oil filler,3, make sure check the oil level through this hole and it should be in center of the axle housing. If oil level is lower than specified, Replenish with FIG.

• Page 65: Fuel Level

  SFH220,240 FUEL LEVEL Check to see the fuel level with the fuel gauge,1, on the control panel. The letter 'F' shows the upper limit. The letter 'E' shows the lower limit. Fuel replenishment should be done before operation if required. Fuel tank capacity: 30 litres (6.6 imp.

• Page 66: Air-cleaner

  CHAPTER 8. MAINTENANCE AIR-CLEANER Rubber band Rubber band The air-cleaner,1, is held on the engine with the rubber band. Untie this band and draw out the intake hose of radiator net and pick up the air- cleaner by hand. Pinch the vacuum valve,2, to eject the dust accumulated inside.

• Page 67: Fuel Hoses

  SFH220,240 IMPORTANT: ・ Be sure to install the O-ring when re-installing the strainer. ・ When the fuel tank is emptied and air is trapped in the fuel system, bleed the air as follows: - Open the fuel filter cock and loosen the air- bleeding screw,4.

• Page 68: Master Brake Pedal Play

  CHAPTER 8. MAINTENANCE 11. MASTER BRAKE PEDAL PLAY (Except for G-type) Depress the brake pedal,1, and fix the pedal with the parking knob,2. Adjust the length of brake rod,4, as the spring,3, clearance on brake rod becomes 0.5mm. Release the parking knob and make sure that there is play on the brake arm.
• Page 69 SFH220,240 G type (see from top) FIG. 102 (1) Master brake pedal (2) Parking brake lever (3) Spring (4) Brake rod (LH) (5) Brake rod (RH) (6) Lock nuts (G-type) Depress the master brake pedal,1, and shift the parking brake lever,2, to ON position. Adjust the length of brake rod,4 and 5, as the spring clearance on brake rod becomes 0.5mm.

• Page 70: Neutral Position Of Hst

  CHAPTER 8. MAINTENANCE 12. NEUTRAL POSITION OF HST WARNING: ・After a long time of use, the neutral p o s i t i o n o f t h e H S T u n i t c a n s h i f t , which will cause various troubles such as difficulty in stopping the machine, changing over between forward travel..

• Page 71: Adjustment Of Hst Stopper Bolt

  SFH220,240 13. ADJUSTMENT OF HST STOPPER BOLT Loosen the lock nut,2, of the HST pedal stopper bolt,1, and screw in the bolt slightly to shorten the effective length. Push the forward pedal until it stops. Then adjust the effective length of the stopper bolt until the head comes into contact with the pedal.

• Page 72: Wheel Tightening Bolts And Nuts

  Specified tightening torque: Front wheel: 45.1N・m ∼ 57.9・m(460kgf・cm ∼ 590kgf・cm) Rear wheel: (SFH240) 45.1N・m ∼ 57.9・m(460kgf・cm ∼ 590kgf・cm) (SFH220) 41.2N・m ∼ 58.8・m(420kgf・cm ∼ 600kgf・cm) Tighten the bolts near the maximum level and tighten again so that the groove and hole aligned together, FIG.

• Page 73: Battery

  SFH220,240 19. BATTERY DANGER: ・The battery generates very explosive gasses, so avoid smoking and keep sparks and open flames away from the battery. Charging the battery should be done in a place well ventilated to disperse explosive gasses as quickly as possible. ・Battery electrolyte is very corrosive and will cause burns, so if it splashes on skin or clothes, wash it off immediately.

• Page 74: Tire Pressure (inflation)

  CHAPTER 8. MAINTENANCE As the battery discharges even when it is not used, it should be charged every month or every other month at the maximum. When the front mower is not used for a long time, remove the battery from the front mower and store it in a place dry and shaded from direct sunshine.

• Page 75: Engine Oil Replacement

  Remove the oil filler cap,3, at the top of engine and pour in fresh engine oil through the oil filler. Be sure to use oil recommended by ISEKI. Refer to ' 2. ENGINE OIL LEVEL '. Engine oil capacity 2.6 litres (0.6 imp・gal)

• Page 76: Engine Oil Filter

  CHAPTER 8. MAINTENANCE 23. ENGINE OIL FILTER IMPORTANT: ・ The engine oil filter should be replaced after the initial 50 hours of operation and then after every 300 hours of operation. ・ It is recommended to ask your dealer to replace the engine oil filter, because this operation requires a special tool.

• Page 77: Hydraulic Oil Filter

  SFH220,240 Transmission oil capacity :15.0 L After replacement, start the engine and let it idle for a while. Then stop it and wait for a while until the oil comes down into the oil pan. Now check the oil level to check to see if it is at the upper limit or not.

• Page 78: Rear Axle Oil Replacement

  CHAPTER 8. MAINTENANCE Hydraulic oil filter should be replaced with cartridge. 27. REAR AXLE OIL REPLACEMENT IMPORTANT: ・ The rear axle oil should be replaced after the initial 50 hours of operation and after 300 hours of operation. The rear axle drain is located on the bottom of the right and left gear cases.

• Page 79: Radiator

  SFH220,240 29. RADIATOR IMPORTANT: ・ The radiator screen and radiator clogged with dust or dirt causes overheating of the engine due to deteriorated cooling efficiency of the radiator. The radiator and radiator screen should be checked ・ for clogging everyday before operation. ・..
• Page 80 CHAPTER 8. MAINTENANCE Pour the coolant which has a specified antifreeze concentration until it starts overflowing through the coolant filler. Retighten the radiator cap securely. Coolant capacity 4.7 litres (1.0 lmp. gal.) Radiator 2.1 litres (0.4 lmp. gal.) Reserve tank 0.7 litres (0.2 lmp.

• Page 81: Fuses And Wiring

  SFH220,240 31. FUSES AND WIRING The fuse box,1, is located inside the front cover,4. Except for G-type A B C D E F Fuse Application capacity FIG. 129 (4) Front cover Option 12V (Max: 40W ACC: Accessory) Fuel pump Engine start parts Relays and Panels Engine stop relay..

• Page 82: Hydraulic System Parts

  INSPECTION 3 etc. are required to be adjusted or repaired, consult your ISEKI dealers. Users are advised not to adjust or repair Be seated in the operator's seat. hydraulic system parts by themselves.

• Page 83: Safety Switches (sfh240)

  SFH220,240 INSPECTION 4 Depress the master brake pedal fully. Be seated in the operator's seat. Turn the key switch to the START (c) position. Shift the side PTO lever to the OFF (N) position. Make sure that the engine is not cranked. Shift the centre PTO lever to the OFF (N) position.

• Page 84: Filling Diagram

  CHAPTER 8. MAINTENANCE 36. FILLING DIAGRAM SFH240/220 Grease:brake hub Grease:HST reverse LLC:radiator Grease:HST forward Engine oil:engine Grease:brake link Grease:brake arm (Except G type) (Except G type) Grease:center pivot LLC:reserve tank Gear oil #80:rear axle housing Fuel:fuel tank Grease:brake hub SHELL DONAX TD:front transmission case..

• Page 85: Periodical Inspection Table

  Wheel tightening bolts There should be no loose. ○ Rear axle oil Replace after initial 50hr. ○ ● Maintain the specified level. ● (SFH240) and then every 300hr. Grease-up Inject grease after every 50hr. ○ ○ ○ ○ ○ ○..

• Page 86: Storage

  CHAPTER 9. STORAGE CHAPTER 9. STORAGE ■ DAILY AND SHORT TERM STORAGE Inflate each tire a little higher than specified. Clean the front mower. Dismount the mower deck or lower it to the ground. IMPORTANT: When washing the front mower, avoid CAUTION: A lifted up mower deck may applying compressed water directly to go down unexpectedly if the lift lever is..

• Page 87: Engine

  SFH220,240 CHAPTER 10. TROUBLESHOOTING ENGINE Troubles Presumable causes Remedies ・ Starter motor ・ Operator is not sitting on the seat. ・ Operator sits on the seat. does not work. ・ Engine food is opened. (F2-type only) ・ Close the engine food completely.
• Page 88 CHAPTER 10. TROUBLESHOOTING Troubles Presumable causes Remedies ・ Engine knocks. ・ Defective injection nozzles ・ Consult your dealer. ・ Incorrect valve clearances ・ Consult your dealer. ・ Engine output is insufficient. ・ No fuel ・ Supply with fuel. ・ Clogged air cleaner ・..

• Page 89: Brake Syste

  SFH220,240 Troubles Presumable causes Remedies ・ Exhaust fumes are black. ・ Clogged exhaust system ・ Check muffler for clogging and clean it. ・ Excessive fuel injection rate ・ Consult your dealer. ・ Insufficient injection nozzle pressure ・ Consult your dealer. ・..

• Page 90: Steering System

  CHAPTER 10. TROUBLESHOOTING Troubles Presumable causes Remedies ・ Lift does not rise. ・ Clogged hydraulic oil filter ・ Consult your dealer. ・ Clogged suction filter ・ Consult your dealer. ・ Defective hydraulic pump ・ Consult your dealer. ・ Defective control valve ・..

• Page 91: Electrical Accessories

  SFH220,240 ELECTRICAL ACCESSORIES Troubles Presumable causes Remedies ・ Battery is not charged. ・ Melted slow-blow fuse ・ Locate and repair cause of trouble, and install a new slow-blow fuse. ・ Defective wiring ・ Check wiring for loose terminals and earth, and short circuit.

• Page 92: Wiring Harness Cable

  WIRING HARNESS CABLE WIRING HARNESS CABLE Exept 'G' type..
• Page 93 SFH220,240 'G' type..

• Page 94: Mower Deck Section

  ISEKI FRONT MOWERS MOWER DECK SECTION SFH240F SFH240F-B SFH220T SCMA54F ○ − SCMA48F ○ − SMM54F ○ ○ SSM54F ○ ○..

• Page 96: Names Of Major Components

  CHAPTER 1. NAMES OF MAJOR COMPONENTS CHAPTER 1. NAMES OF MAJOR COMPONENTS SCMA54F,48F (1) Mower deck (2) Drive shaft (3) Bevel gear case (LH) (4) Bevel gear case (RH) (5) Drive shaft cover (6) Gauge wheel (7) Roller (8) Joint cover SCMA54F,48F (9) Blade (LH) (10) Blade (RH)
• Page 97 SFH220,240 SMM54F (1) Mower deck (2) Drive shaft (3) Gear case (4) Drive shaft cover (5) Gauge wheel (6) Roller SMM54F (7) Blade pulley (middle) (8) Blade pulley (LH) (9) Blade pulley (RH)
• Page 98 CHAPTER 1. NAMES OF MAJOR COMPONENTS SSM54F (1) Mower deck (2) Drive shaft (3) Gear case (4) Drive shaft cover (5) Gauge wheel (6) Roller (7) Discharge cover SSM54F (8) Blade pulley (middle) (9) Blade pulley (LH) (10) Blade pulley (RH)

• Page 99: Attaching And Detaching Mower Deck

  SFH220,240 CHAPTER 2. ATTACHING AND DETACHING MOWER DECK SCMA54F,48F WARNING: When attaching or detaching the mower deck to the front mower: ・ Place the front mower on level, hard ground. ・Apply the parking brake securely. ・ Shlft the PTO Iever to the STOP (N) position.
• Page 100 CHAPTER 2. ATTACHING AND DETACHING MOWER DECK SMM54F, SSM54F (In case of attaching SMM54, SSM54F with the lawn mower already using SCMA) Preparation for center PTO Detaching the SCMA54, 48 (center discharge mower deck). (Refer to the section of SCMA DETACHING OF THE MOWER DECK) Disassemble the mower shooter and tube.

• Page 101: Adjustment Of Linkage

  SFH220,240 ADJUSTMENT OF LINKAGE UP-STOP function check (SFH220/240) side PTO lever is ON position with lift arm lowest 2.1. ADJUSTMENT OF MAXIMUM LIFTING HEIGHT position ↓ Be sure to adjust the lifting height of each side as Operate the lift lever to UP. follows.

• Page 102: Attaching The Drive Shaft

  CHAPTER 2. ATTACHING AND DETACHING MOWER DECK ATTACHING THE DRIVE SHAFT ATTACHING THE DRIVE SHAFT SCMA54,48F SMM54F Hold the ring of the universal joint pressed in one side Hold the ring of the universal joint pressed in one side the joint onto the PTO shaft while aligning the splines. the joint onto the PTO shaft while aligning the splines.

• Page 103: Mower Operation

  SFH220,240 CHAPTER 3. MOWER OPERATION BEFORE OPERATION Depress the master brake pedal and shift the PTO lever to the STOP (N) position. Then start the en- CAUTION : gine. ・ Become familiar with how to operate the front mower and understand safety in- Raise the mower with the lift.

• Page 104: Starting Mowing Operation

  ・ PTO restriction mechanism works only while the PTO Iever is in the ON (M) posi- SFH240 with collector tion. Shift the center PTO lever to “ON” position. ・ Before starting to mow, make sure that After the torque of blower increasing, shift the side PTO this mechanism works properly.

• Page 105: Cleaning A Mower Deck Clogged With Grass

  SFH220,240 WARNING: Before travelling at a constant speed set by the ・ As soon as the PTO Iever is shifted to the cruise lever, be sure to be familiar with the opera- ON (M) position, the mower blades start tion of the cruise system. rotating and eject cut grass or stones through the discharge opening.

• Page 106: Emergency Stop

  CHAPTER 3. MOWER OPERATION CLEANING A MOWER DECK AND CHUTE STOPPING MOWING OPERATION CLOGGED WITH GRASS Release the HST pedal. When mowed grass is not ejected from the mower deck or clogs the mower chuter, stop operation immediately Turn the throttle lever to the low speed position (t) and remove clogged grass.

• Page 107: Efficient Mowing

  SFH220,240 IMPORTANT: ・Repeated mowing is recommended before the grass ・Never attempt to stop the engine abruptly when it is grows too high. running at high speeds. ・Be sure to let the engine idle for about 5 minutes ・Cutting grass too short may damage the grass. To after long operation and then stop the engine.
• Page 108 CHAPTER 3. MOWER OPERATION C. For mowing low moist content grass or when there is a lot of dead grass Drive in a direction so that the dust does not hit the operator by taking the direction of the wind into consideration.

• Page 109: Scma54f,48f Inspection And Maintenance Of Major Parts

  SFH220,240 CHAPTER 4. SCMA54F,48F INSPECTION AND MAINTENANCE OF MAJOR PARTS SCMA48,54 CAUTION: ・When servicing the lawn mower, place it on level, hard ground. ・Stop the engine and remove the starter key. ・Apply the parking brake securely. ・Push down (d) the lift lever to lower the mower to the ground.

• Page 110: Blades

  CHAPTER 4. SCMA54F,48F INSPECTION AND MAINTENANCE OF MAJOR PARTS Remove the bolt LH & RH of blades and blade collars. Joint cover Joint cover (Refer to “2. INSPECTION & REPLACEMENT OF BLADES”) Loosen the bolts, then remove the drive shaft cover. Remove the bolt and spring, then remove the joint cover.
• Page 111 SFH220,240 INSPECTION & REPLACEMENT OF BLADES ・Inspection of blades and phase position LH & RH. Apply the parking brakes. CAUTION: Be sure to apply the parking brakes securely. Start the engine and turn the throttle lever to the low speed (t) position to decelerate the engine. Shift the lift lever to the UP (u) position and raise the mower deck to the highest position.
• Page 112 CHAPTER 4. SCMA54F,48F INSPECTION AND MAINTENANCE OF MAJOR PARTS DANGER: ・Don't touch the blade. Before handling the blade, put on gloves. ・Inspection of blades IMPORTANT: ・If the blade ends have become round due to wear, enlarged clearance between blades leave uncut grass behind.

• Page 113: Inspection Of Gauge Wheels / Rollers

  SFH220,240 DANGER: Be sure to use new bolts when (1) Gauge wheel changing blades. (2) Roller As the gauge wheels and rollers are installed on the IMPORTANT: Make sure that the blades are not in front and rear ends of the mower, they are vulnerable to contact with the mower deck by turning being hit and deformed by obstacles.

• Page 114: Filling Diagram

  CHAPTER 4. SCMA54F,48F INSPECTION AND MAINTENANCE OF MAJOR PARTS FILLING DIAGRAM All the shafts mentioned below have a grease fitting on their end. Grease them up periodically. The gear case should also be serviced periodically for oil replenishment and replacement. Quantity: Ref.

• Page 115: Periodical Inspection Table

  SFH220,240 PERIODICAL INSPECTION TABLE ○ : Inspection, replenishment, and adjustment △ : Cleaning and washing ● : Replacement ★ : Consult your dealer. Inspection and servicing intervals Ref. Check points Intervals after that Judgement criteria (hours of operation) page 50 100 150 200 250 Deformed, broken, worn, Blade and cracked ones should be..

• Page 116: Scma54f,48f Storing The Mower

  Remove the drive shaft cover, and clean the mower deck top. Be sure to remove grass and other objects tangled around the shaft. Remove all rust and touch up where paint has peeled off with touch-up paint supplied by ISEKI. Be sure to replace all the removed parts.

• Page 117: Scma54f,48f Troubleshooting

  SFH220,240 CHAPTER 6. SCMA54F,48F TROUBLESHOOTING Troubles Presumable causes Remedies ・Check belt and correct. ・Improper discharging ・ Side PTO belts and drive ・Re-install them correctly. ・Blades are installed upside down. ・Wait until grass becomes dry. ・Grass is too moist. ・Mow it in two steps. ・Too tall grass ・Stow down sufficiently.
• Page 118 CHAPTER 6. TROUBLESHOOTING Troubles Presumable causes Remedies ・ Clogged grass inside of mower or foreign ・Clean. ・ Excessive noise and vibration matter caught in a pulley ・ Deformed or interfering shaft cover ・Repair it. ・Damaged bevel gears ・Consult your dealer. ・Broken or unbalanced blades ・Replace them with new ones.

• Page 119: Major Parts

  SFH220,240 CHAPTER 7. INSPECTION AND MAINTENANCE OF MAJOR PARTS SMM54 MOWER DECK CAUTION: ・When servicing the front mower, place it on level, hard ground. ・Stop the engine and remove the starter key. ・Apply the parking brake securely. ・Shift the lift lever to the DOWN position (d) and lower the mower to the ground. ・Shift the PTO lever to the STOP position (N).

• Page 120: Inspection And Replacement Of V-belts

  CHAPTER 7. INSPECTION AND MAINTENANCE OF MAJOR PARTS Remove the gear case mount by removing the four INSPECTION AND REPLACEMENT OF V-BELTS bolts. ・Inspection of belt tension Remove the level plug and drain plug. Then drain all oil by tilting the gear case. Remove the drive shaft cover and both the belt covers installed on the mower deck.

• Page 121: Inspection & Replacement Of Blades

  ・ An improperly installed belt will not work as expected covers installed on the mower deck. but also may result in the belt breaking right away. ・Be sure to use following ISEKI's genuin belts: SSM54 8657-203-001-00 Belt (VB101) SSM48 8595-203-003-00 Belt (VB92)
• Page 122 CHAPTER 7. INSPECTION AND MAINTENANCE OF MAJOR PARTS Set the cutting height at lowest position. New blade Lift down the mower deck onto the ground. Remove the mower chute from the mower deck, and hook it on the lawn mower. (only for SCMA54F, 48F) Blade with rounded edge Remove the rear linkage of mower deck by pull out the pin.

• Page 123: Inspection Of Gauge Wheels

  SFH220,240 Install a new blade, insert the washer and tighten Replace the rear gauge wheels and set them in the blade nuts temporarily to determine the height proper position with the setting pin. difference between blades. If more than 2 mm (0.08 inch), correct with adjusting shims.
• Page 124 CHAPTER 7. INSPECTION AND MAINTENANCE OF MAJOR PARTS CAUTION: Be sure to replace the removed covers after cleaning. Each blade shaft end and tension pulley end are equipped with a grease fitting. Inject grease through these fittings periodically and make sure that each part rotates smoothly. After mowing, clear the underside of the mower deck and blades from accumulated grass and dirt.

• Page 125: Periodical Inspection Table

  SFH220,240 PERIODICAL INSPECTION TABLE ○ : Inspection, replenishment, and adjustment △ : Cleaning and washing ● : Replacement ★ : Consult your dealer. Inspection and servicing intervals Ref. Check points Intervals after that Judgement criteria (hours of operation) page 50 100 150 200 250 Deformed, broken, worn, Blade and cracked ones should be..

• Page 126: Smm54 Storing The Mower

  Check the V-belt. If the belt is normal, Ioosen the tension spring. (SMM54) Remove all rust and touch up where paint has peeled off with touch-up paint supplied by ISEKI. Be sure to replace all the removed parts.

• Page 127: Smm54 Troubleshooting

  SFH220,240 CHAPTER 9 .SMM54 TROUBLESHOOTING Troubles Presumable causes Remedies ・Improper mulching ・Check belt and correct. ・ Drive belt is not installed properly. ・Re-install them correctly. ・ Blades are installed upside down. ・Wait until grass becomes dry. ・ Grass is too moist. ・Mow it in two steps.
• Page 128 CHAPTER 9 .SMM54 TROUBLESHOOTING Troubles Presumable causes Remedies ・ Clogged grass inside of mower or foreign ・Clean. ・ Excessive noise and vibration matter caught in a pulley ・ Deformed or interfering belt cover or shaft ・Repair it. cover ・Damaged bevel gears ・Consult your dealer.
• Page 129 SFH220,240 CHAPTER 7. SSM54 INSPECTION AND MAINTENANCE OF MAJOR PARTS SSM54 MOWER DECK CAUTION: ・When servicing the front mower, place it on level, hard ground. ・Stop the engine and remove the starter key. ・Apply the parking brake securely. ・Shift the lift lever to the DOWN position (d) and lower the mower to the ground. ・Shift the PTO lever to the STOP position (N).
• Page 130 CHAPTER 7. SSM54 INSPECTION AND MAINTENANCE OF MAJOR PARTS Remove the gear case mount by removing the four INSPECTION AND REPLACEMENT OF V-BELTS bolts. ・Inspection of belt tension Remove the level plug and drain plug. Then drain all oil by tilting the gear case. Check the tension of each belt.
• Page 131 ・ An improperly installed belt will not work as expected covers installed on the mower deck. but also may result in the belt breaking right away. ・Be sure to use following ISEKI's genuin belts: SSM54 8657-203-001-00 Belt (VB101) Make sure the belt is seated properly in the groove..
• Page 132 CHAPTER 7. SSM54 INSPECTION AND MAINTENANCE OF MAJOR PARTS Set the cutting height at lowest position. New blade Lift down the mower deck onto the ground. Remove the mower chute from the mower deck, and hook it on the lawn mower. (only for SCMA54F, 48F) Blade with rounded edge Remove the rear linkage of mower deck by pull out the pin.
• Page 133 SFH220,240 Install a new blade, insert the washer and tighten Replace the rear gauge wheels and set them in the blade nuts temporarily to determine the height proper position with the setting pin. difference between blades. If more than 2 mm (0.08 inch), correct with adjusting shims.
• Page 134 CHAPTER 7. SSM54 INSPECTION AND MAINTENANCE OF MAJOR PARTS CAUTION: Be sure to replace the removed covers after cleaning. Each blade shaft end and tension pulley end are equipped with a grease fitting. Inject grease through these fittings periodically and make sure that each part rotates smoothly. After mowing, clear the underside of the mower deck and blades from accumulated grass and dirt.
• Page 135 Check the V-belt. If the belt is normal, Ioosen the tension spring. Remove all rust and touch up where paint has peeled off with touch-up paint supplied by ISEKI. Be sure to replace all the removed parts.
• Page 136 CHAPTER 9 .SSM54 TROUBLESHOOTING CHAPTER 9 .SSM54 TROUBLESHOOTING Troubles Presumable causes Remedies ・Improper mulching ・Check belt and correct. ・ Drive belt is not installed properly. ・Re-install them correctly. ・ Blades are installed upside down. ・Wait until grass becomes dry. ・ Grass is too moist. ・Mow it in two steps.
• Page 137 SFH220,240 Troubles Presumable causes Remedies ・ Clogged grass inside of mower or foreign ・Clean. ・ Excessive noise and vibration matter caught in a pulley ・ Deformed or interfering belt cover or shaft ・Repair it. cover ・Damaged bevel gears ・Consult your dealer. ・Broken or unbalanced blades ・Replace them with new ones.

• Page 138: Collector Section

  ISEKI FRONT MOWERS COLLECTOR SECTION..

• Page 140: Names Of Major Components

  CHAPTER 1. NAMES OF MAJOR COMPONENTS CHAPTER 1. NAMES OF MAJOR COMPONENTS SBC550F-HE4 (1) Collector frame (2) Container (3) Lift link (4) Lift cylinder (5) Dump cylinder (6) Container limit sensor (7) Dump pivot (8) Container cover (9) Side cover (10) Rear cover (11) Cleaning stick SBC550F-LE4..

• Page 141: Detaching And Attaching Collector

  SFH220,240 CHAPTER 2. DETACHING AND ATTACHING COLLECTOR WARNING: When attaching or detaching the collector to the lawn mower: ・Place the lawn mower on level, hard ground. ・Apply the parking brake securely. ・Shift all PTO Ievers to the STOP (N) position. DETACHING THE HIGH DUMP COLLECTOR (1) stand (LH) (2) stand (RH)

• Page 142: Collector Operation

  CHAPTER 3. COLLECTOR OPERATION CHAPTER 3. COLLECTOR OPERATION BEFORE OPERATION INSPECTION BEFORE OPERATION CAUTION: ・Before operating, inspect the points as follows. ・ Become familiar with how to operate the lawn mower and understand safety instructions by reading this manual carefully. ・..

• Page 143: Cleaning A Collector

  SFH220,240 CLEANING A COLLECTOR If net of container is clogged with grass, the power would go down. Clean the net of container frequently. DANGER: It is a danger to operate the lawn mower with damaged rear net. Repair or exchange rear net. EFFICIENT COLLECTING IMPORTANT: ・Keep rear net of container clean always.

• Page 144: Inspection And Maintainance Of Major Parts

  Inspect each part of the cylinders and check the oil leak. If you found an oil leak, immediately stop to use the machine and consult your ISEKI dealer. INSPECTION OF HYDRAULIC HOSES When operating the collector, be sure to confirm that hydraulic hose is not pulled and interfered.

• Page 145: Filling Diagram

  SFH220,240 FILLING DIAGRAM Grease up the points mentioned below periodically. SBC550F-H Ref. No. Filling points Lubricants Quantity Inject until grease overflows Lift link Lift cylinder Grease As required Dump cylinder SBC550F-L Ref. No. Filling points Lubricants Quantity Dump cylinder Grease As required..

• Page 146: Periodical Inspection Table

  CHAPTER 4. INSPECTION AND MAINTAINANCE OF MAJOR PARTS PERIODICAL INSPECTION TABLE SBC550XH and SBC550XL ○ : Inspection, replenishment, and adjustment △ : Cleaning and washing ● : Replacement ★ : Consult your dealer. Inspection and servicing intervals Ref. Check points Intervals after that Judgement criteria (hours of operation)

• Page 147: Storing The Collector

  Clean the collector.Take special care to remove grass and dirt from the container net. Remove grass or other objects tangled around the link and hydraulic hose. Remove all rust and touch up where paint has peeled off with touch-up paint supplied by ISEKI. Be sure to replace all the removed parts.

• Page 148: Troubleshooting

  ・Try to mow in two steps ・Adjustment of grass limit sensor is poor ・Adjust it properly ・Blower blade is bended ・ Ask your ISEKI dealer to exchange the blade. ・Loose bolts and nuts ・Retighten them properly ・ Excessive noise and vibration ・Fulcrum of collector link is poor..

• Page 149: Noise & Vibration

  1900 1900 − − Test code EEC 84/538 VIBRATION: SFH240 SFH220 Weighted root mean square acceleration less than Max. 15 m/s Max. 15 m/s value to which the arms are subjected Weighted root mean square acceleration less than Max. 5 m/s Max.
• Page 150 CHAPTER 6. TROUBLESHOOTING..
• Page 151 SFH220,240..
• Page 152 SFH220 SFH240 Overseas Business Division 5-3-14, Nishi-Nippori, Arakawa-ku, Tokyo 116-8541, Japan Phone: (03) 5604-7658 Fax: (03) 5604-7703 OM-SFH220F/-EN-20 1005-01-50 Printed in Japan..